KOBUTA DIESEL PARTICULATE FILTER WORKSHOP MANUAL

KOBUTA DIESEL PARTICULATE FILTER WORKSHOP MANUAL

55PAGE 7.4MB

1. FUNCTION OF DIESEL PARTICULATE FILTER (DPF)..1-S1

2. DPF REGENERATION AND DPF CLEANING…1-S2

3. DPF MAINTENANCE FLOW..1-S3

[1] CLEANING & RETURN FLOW ……1-S4

[2] DPF EXCHANGE FLOW..1-S5

4. DPF CLEANING PROCEDURE ….1-S6

[1] TO ENSURE SAFETY AND GOOD PERFORMANCE IN DPF CLEANING PROCEDURE.1-S6

[2] SEPARATION OF DPF MUFFLER FULL ASSY.1-S7

(1) D1803-CR-E4, D1803-CR-TE4, V2403-CR-E4, V2403-CR-TE4 .1-S8

(2) V2607-CR-E4 ……1-S9

(3) V2607-CR-TE4, V3307-CR-TE4 …1-S10

(4) V3800-CR-TE4, V3800-CR-TIE4, V3800-CR-TE4C, V3800-CR-TIE4C..1-S11

[3] DISASSEMBLY OF DPF MUFFLER FULL ASSEMBLY….1-S12

(1) D1803-CR-E4, D1803-CR-TE4, V2403-CR-E4, V2403-CR-TE4 ……1-S12

(2) V2607-CR-E4 ….1-S13

(3) V2607-CR-TE4, V3307-CR-TE4 …1-S13

(4) V3800-CR-TE4, V3800-CR-TIE4, V3800-CR-TE4C, V3800-CR-TIE4C..1-S14

[4] JUDGMENT OF REUSE OF DPF FILTER COMPLETE BEFORE CLEANING….1-S15

[5] PREPARATION OF “AFTER-TREATMENT DEVICE EXCHANGE REPORT FORM” 1-S15

[6] PREPARATION OF “DPF CLEANING ORDER FORM” ….1-S16

[7] PACKING, DELIVERING, AND HANDLING STANDARD OF DPF FILTER COMPLETE

..1-S17

[8] DPF CLEANING METHOD, RESPONSIBLE FOR CLEANING CONTRACTOR (REFERENCE)

..1-S18

[9] JUDGMENT OF REUSE OF DPF FILTER COMPLETE AFTER CLEANING, RESPONSIBLE

FOR CLEANING CONTRACTOR 1-S19

[10]ASSEMBLY OF DPF MUFFLER FULL ASSEMBLY1-S22

(1) D1803-CR-E4, D1803-CR-TE4, V2403-CR-E4, V2403-CR-TE4 ……1-S22

(2) V2607-CR-E4 ….1-S24

(3) V2607-CR-TE4, V3307-CR-TE4 …1-S26

(4) V3800-CR-TE4, V3800-CR-TIE4, V3800-CR-TE4C, V3800-CR-TIE4C..1-S28

[11]MOUNTING OF DPF MUFFLER FULL ASSEMBLY1-S30

(1) D1803-CR-E4, D1803-CR-TE4, V2403-CR-E4, V2403-CR-TE4 ……1-S30

(2) V2607-CR-E4 ….1-S31

(3) V2607-CR-TE4, V3307-CR-TE4 …1-S32

(4) V3800-CR-TE4, V3800-CR-TIE4, V3800-CR-TE4C, V3800-CR-TIE4C..1-S33

[12]RESETTING BY USING DIAGNOSIS TOOL ….1-S34

(1) In Case of Scheduled Maintenance for Every 3,000 Hours of Operation, or In

Case of Heavy Soot Accumulation (P-Code:P3008, J1939:3701-0).1-S34

(2) In Case of Excessive Regeneration Frequency (P-Code:P3024, J1939:523602-0) …..1-S36

[13]EXECUTION CONDITION FOR MANUAL REGENERATION ..1-S38

[14]ATTACHED FORM..1-S39

(1) After-Treatment Device Exchange Report Form 1-S39

(2) DPF Cleaning Order Form……1-S40

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